OK boys and girls….Today we will cover Harley Exhaust Flow and Design…The short discussion attached, excludes a number of varibles such as velocity and doesn’t mention that the “pipe length” includes the volume in the exhaust port, starting at the exhaust valve seat…

Let’s start with the theory that best exhaust flow will include 2 1/2 cylinder

volume, in the exhaust pipe, before the 1st restriction….  So, for a 1 3/4″

pipe with a 1 5/8″ ID  that works out to   a 57″ long pipe…Before the first

baffle or restriction….Pretty damnlong pipe, right???

 

So, all commercial exhaust for Harleys are too short for max torque and horse

power…

 

But, the exhaust flow can be “tricked into good flow in a much shorter pipe.

One trick, like that used on a Thunder Header is the outside “can” at the end

of the muffler or terminus of the pipe..

 

The other shown here is not muchdiscussed or sold…. It is a simple reversion

dam, placed, not at the exhaust port, but very near the end or terminus of the

pipe, and INSIDE it……It can be made from one typical drag pipe baffle…

Pay attention to the direction of the baffle on installation..

Putting it in backwards with KILL power.

Putting it in will enhance torque and  horsepower and make carburetor

tuning much easier…  

Published by

Big Aholio

Hard Core Hacker and overall bad actor

One thought on “OK boys and girls….Today we will cover Harley Exhaust Flow and Design…The short discussion attached, excludes a number of varibles such as velocity and doesn’t mention that the “pipe length” includes the volume in the exhaust port, starting at the exhaust valve seat…”

  1. Yeah, this crap really does work….We’ve been playing with exhaust pipes, mufflers, drag
    pipes ect…..for over 40 years a few things that do work…Remember, the more volume in
    the pipe/s before entering a restriction/baffle or atmosphere the smaller the exit opening
    can be and the engine will still develope good power and torque…That’s why a Chevy truck
    with a 350 can get good power with a single 2 inch exhaust pipe….Volume in the pipe
    allows the the exhaust to cool and contract the futher it travels…

    Keeping the velocity up with correct sized tubing with the proper length and reversion
    dams makes for excellent flow and power from the engine.

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